Acrylic Vs. Polycarbonate | Cut Plastic Sheeting (2024)

Often seen as direct competitors, acrylic and polycarbonate do have a lot in common at face value and do occasionally bump into each other whilst performing the same tasks. But how can you pick between the two when at a glance you may not be able to differentiate between the two? The answer is straight forward enough as their actual properties are quite different, so it is not really a matter of which is better, but rather which is more suitable for your purposes.

Damage resistance:

Because both acrylic and polycarbonate are types of plastic they both boast impressive levels of resistance to forceful impacts and can hold their own against the majority of alternative materials. Often a comparison is drawn between them and glass, under which glass always comes out as the clear loser.This is because both plastics are highly resilient to damage and will easily brush off an impact that would have reduced a pane of glass into thousands of shards. Between the two of them however Polycarbonate would emerge the victor, as it consistently boasts over 30 times the impact resistance of glass. Depending on the manner it is made acrylic can have anywhere between 10-24 times the resistance of glass, but will always fall short of the strength demonstrated by polycarbonate.

Colours:

Acrylic is available in a very wide and varied colour pallet which is not something that can be said about polycarbonate which has a far more limited variety available, though it does come in most of the standard broad-colours.Unlike acrylic though, the colour clarity of polycarbonate does diminish over time and will adopt a yellow hue with prolonged exposure to the UV rays.

Cleaning:

Their resistance to forceful knocks while impressive does not translate on to their ability to withstand scratches and both (especially polycarbonate) will succumb to scratches, meaning abrasive cleaning solutions and rough sponges or scourers should be avoided.Both are easily cleaned with regular soap and water, but acrylic is less resistant to harsher chemicals than polycarbonate is, and should not ever be cleaned with glass cleaners or ammonia-based sprays.Polycarbonate can withstand the rigours of these types of cleaners and is therefore less likely to be damaged while being maintained; but once damage has been inflicted it is not easily fixed. Acrylic however can recover from minor damages, such as light scratches at next to no expense and even less difficulty.

Transparency:

Acrylic is marginally clearer than polycarbonate and the difference is negligible but the gap will widen if polycarbonate is allowed to yellow, as a result of sun-exposure.Additionally over time both will lose visual clarity, the difference being that acrylic be polished to regain it; polycarbonate cannot be.

Cost:

Polycarbonate can be anywhere from 35% to 300% more expensive than acrylic.Workability:When it come cutting sheets of acrylic and polycarbonate, acrylic is more manageable and can be cut with greater ease and noticeably less resistance, especially when using electrical tools.Drilling on the other hand is where polycarbonate come into its own, as it can be safely drilled anywhere on the sheet with a standard bit and 99% of the time suffer no damage. Acrylic will withstand drilling but becomes more and more likely to break the closer you drill to the corners.If there are any differences between Polycarbonate and Acrylic that have not been addressed here, please leave a comment or contact us.

Fun Facts!

  • Both are incorporated into Riot gear with Acrylic being used on Riot Vehicles and Polycarbonate on Riot Shields and Visors.
  • Due to its strength and damage resistance thick sheets of polycarbonate are used as bullet-proof glass.
  • Polycarbonate may be stronger than acrylic, but acrylic is still strong enough to be used as motorbike helmet visors, ice hockey spectator protection and the windows of helicopters and submarines.

For more information on Acrylic, Perspex, MDF, Dibond and Polycarbonate please visit ourGuideandBlogsections of the website.

Cut Plastic Sheeting are based on the south Coast in Ivybridge, Devon UK. We have a full manufacturing facility which enables us to offerCut To Size Acrylicas well asCut To Size MDF. Shop our full range of products, including ourClear Acrylic, coloured acrylic and more recent MDF Wood Sheet ranges.

Our Team are always here to help with any enquiry, please send us an email or for more urgent needs give us a call –Contact Us

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Acrylic Vs. Polycarbonate | Cut Plastic Sheeting (2024)

FAQs

Acrylic Vs. Polycarbonate | Cut Plastic Sheeting? ›

Acrylic is marginally clearer than polycarbonate and the difference is negligible but the gap will widen if polycarbonate is allowed to yellow, as a result of sun-exposure. Additionally over time both will lose visual clarity, the difference being that acrylic be polished to regain it; polycarbonate cannot be.

Which is better, acrylic sheet or polycarbonate sheet? ›

If you are interested in clarity and light transmittance, acrylic sheets will outperform polycarbonate sheets. On the other hand, if you are looking for high impact resistance, polycarbonate sheeting is the obvious choice.

What is a major disadvantage of polycarbonate sheets? ›

One downside to polycarbonate sheets is that they are not scratch resistant and denting or scratching on the surface is possible if extra caution and care are not taken.

Which material is better acrylic or plastic? ›

Yes. Acrylic has superior weathering properties compared to many other transparent plastics. UV stable, sign grade impact modified acrylic sheet is available for both indoor and outdoor signage, displays, replacement windows, and skylights.

What is the best plastic sheeting? ›

What Type of Plastic Is the Hardiest? One of the industry's strongest, most durable, and most chemically resistant plastic sheet is high-density polyethylene (HDPE). This material also features excellent UV resistance—withstanding prolonged exposure to the sun without the need for UV additives.

What is acrylic sheeting not good for? ›

Disadvantage: Acrylic is not resistant to heat

Acrylic sheet should never be used for safety applications such as windows in trains and buses.

What is the problem with polycarbonate plastic? ›

Disadvantages of Polycarbonate

Flammability: The material has a limited resistance to high temperatures and is not inherently flame retardant. Additives can be used to meet specific fire safety standards. Chemical sensitivity: PC can be sensitive to certain chemicals, solvents, and cleaning agents.

Does sunlight pass through a polycarbonate sheet? ›

The solid polycarbonate sheets are made from high-quality resin and are 250 times stronger than the glass sheets. Therefore, these sheets are unbreakable. They allow 90% of sunlight to pass through them while preventing harmful UV rays.

What is the life expectancy of a polycarbonate sheet? ›

With an average lifespan of 10 to 20 years (and potentially even longer with proper care), they offer excellent value for money. Whether you're building a new home, renovating an old one, or just looking to replace your current roof, polycarbonate panels are certainly worth considering.

What is a cheap alternative to polycarbonate? ›

Acrylic (polymethyl methacrylate, or PMMA) is cheaper than polycarbonate. It is more transparent and has a high-gloss finish. Acrylic can be used as a safe, lightweight alternative to glass in applications where better optical properties are the most important consideration.

Why do people use acrylic plastic? ›

Durability and strength as well as versatility make it the most popular option. Customisable creation with colour, size and shape is another huge advantage over other materials. The durability in particular offers a lifespan which exceeds many other materials and so products could last for a long time.

Does an acrylic sheet break easily? ›

Acrylic sheets have a relatively low impact strength and break easily. When acrylic sheets are cut, they tend to crack. If you need to drill holes in the corners of acrylic sheets, they can shatter. Broken plastic sheets have sharp edges and spikes which could be harmful.

What is the difference between polycarbonate and acrylic? ›

Acrylic is typically a more rigid plastic, whereas polycarbonate can be purchased in various flexible grades. Nevertheless, both plastics can be bent under heat if needed. Polycarbonate, too, is slightly more durable than acrylic and less likely to crack under stress.

What is the toughest plastic sheet? ›

Polycarbonate (PC)

Polycarbonate is the toughest plastic out there, at more than 20 times stronger than acrylic and 200 times stronger than glass. It has great clarity, so it's frequently used in the types of plastic equipment that require see-through applications.

Which plastic is best for outdoor use? ›

Polycarbonate, TPO, acrylic, and, to some extent, ABS are known for their excellent UV resistance. This property prevents degradation, color fading, and material breakdown caused by prolonged exposure to sunlight, ensuring that your outdoor creations retain their appearance and strength.

Which is more expensive, acrylic or polycarbonate? ›

Acrylic (polymethyl methacrylate, or PMMA) is cheaper than polycarbonate. It is more transparent and has a high-gloss finish. Acrylic can be used as a safe, lightweight alternative to glass in applications where better optical properties are the most important consideration.

Does polycarbonate turn yellow in the sun? ›

Quick Tip: While Polycarbonate will eventually yellow in the sun, it takes approximately 5-7 years for degradation to start on uncoated polycarbonate. However, manufactures have started adding chemicals that make polycarbonate inherently UV resistant and extends its lifetime before yellowing starts.

How long do polycarbonate sheets last? ›

With an average lifespan of 10 to 20 years (and potentially even longer with proper care), they offer excellent value for money. Whether you're building a new home, renovating an old one, or just looking to replace your current roof, polycarbonate panels are certainly worth considering.

Which is easier to machine acrylic or polycarbonate? ›

Polycarbonate is a bit easier to machine compared to acrylic. Acrylic is used as an alternative to glass, but this can melt at a lower temperature, so we need precautions while working on it. However, they both are used for industrial purposes.

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